Holographic Production Manufacturer Equipment

1.    Dot-matrix shooting system(1270 DPI, 160mm*160mm)

2.    2D/3D Hologram Master Shooting Lab.

3.    Recombination machine, recombination area 300mm*300mm.

Hydraulic recombination machine with area 300mm*300mm.

4. Hard electronic forming machine (with chemicals and fomular)

    Soft electronic forming machine (with chemicals and formular)

5. Hard embossing machine

   Hard Embosser Model 1  

   Hard Embosser Model 5 seamless hologram embosser, (recommended for hologram sticker in sheet/reel and hot stamping foil together)

6. Coating & lamination machine for hologram sticker/ hologram hot stamping foil.

7. Automatic die-cutting machine with slitting machine  

   Automatic die-cutting machine with auto sheeting and slitting machine

8. Application: Automatic label application machine or hot stmaping machine.

 

1. Dot-matrix shooting system(1270 DPI, 160mm*160mm)

Dot-matrix master shooting machine in resolution(1270 DPI) Dot-matrix hologram master shooting system composed of optical, laser(15000 hours warranty), programmable controller, accurate platform, Optics bridge, computer and software. This system is intelligent engraving system. After you load engraving data which generated and optimized by our special software, it'll work automatic.

Specifications: 1. Platform dimension: 700mmX500mmX700mm
2. Weight: 250 KG
3. Power: 220V, 1KVA

Characteristics:

1.Shape of Engraved Dot: circle or square (different model)
2. Engraving exposure speed: 20 ~ 80 dot/second(317dpi 635dpi 1270dpi);
3. Seperation of color: Plain Rainbow or RGB(different model)
4. Engraving area: 160 x 160 mm
5. Resolution: 158dpi, 317 dpi, 635dpi, 1270dpi
6. Minimum viewing angle: 0.25 degree
7. Setting of viewing angle: 0 ~ 360 degree
8. Zoom in Zoom out effect: circle, square, rhombus, polygon, word, curve
9. Movement of curtain effect: two direction, one direction, or XY_ direction
10.Pearlescent effect: polygon movement of ray, random kinematic movement ray, combination of kinematic movement ray
11. Revolving ray effect: whatever revolving shape of curve, revolving effect of line, etc
12. Projective effect: whatever word, whatever font, recombination of image projection flex
13. Switch effect: Different flips switches with different viewing angle
14. Three-dimensional effect: word has fake three-dimensional effect, imitational 2D/3D hologram
15. Micron text effect: line of font can be 0.02mm, letter can be in size of 0.2mm
16. Random matrix: dots blink in different viewing angle
17. The operating system: Vista
18. Control graph: .TIF or .BMP file

Software:

Dot-matrix Artwork Designing software which consist of very user friendly software for creating.

        - All kinds of dot-matrix type hologram
        - True Color Images
        - Kineform
        - Micro-Text
        - DOVID
        - Super-line Patterns
        - Encryption Design
        - 2D/3D Holo-Patterns

 

 

2. New Type 2D/3D Hologram Master Shooting Lab

2D/3D mater shooting System new type, simple and easy to learn. With 2D/3D master shooting system, we can make 2D/3D, 2D, Flip-Flop, Microtext, Hidden Image, Special Effects, Animation. Main euipment required for 2D/3D holographic master shooting: Laser, X Y Stage, Optics, Optical table.
He-Cd laser

This is the photo of He-Cd laser which is in my training room. Helium Cadmium Laser power is 60mv -100mw, 441.6nm, with control unit and power supply There're Chinese made or Japanese made laser(Kimmon,Japan) available. The laser controller is automatic. The laser power meter check the laser beam parameters.

Microprocessor-Controlled Automatic Positioning Equipment is 3D process machine who control the master shooting according to the pre-setting parameter. It can control position, distance and depth of hologram will be shooted and how long time glass will be exposed to laser beam when shooting.

 

X Y Automatic stage controller to set X Y position, movement distance, exposure time, pause time, etc.

Optical Tables: 1200 x 1800 x 200mm, Metric M6 Holes, Isolated. Or equivalent. The vibration should be Isolated for holographic master shooting.

The optical Table System should be isolated from outside environment vibration. It has to feature integrated accessories to optimize laboratory space, organization and safety. The system should have about 200mm thickness with a 1200mm width, 1800mm length and Metric M6 holes on a 25mm grid. There is a need to have casters with it as standard feature for easy

 

3. Small recombination machine up to size 250mm*250mm.

Small recombination machine to recombine small master up size to 220mm*220mm. PC-Controlled, automatic and simple operation with high precision 0.05mm.

Hologram recombination machine. 220mm*220mm size

Specifications:
1. Maximum recombination area: 220mm*220mm
2. Recombination precision: 0.05mm
3. Recombination function: Misplace, slope , blank, reverse
4. Control: PC, Windows operation system
5. Power: 220V/1.5KW
6. Dimension: 600mm*500mm*500mm(L*W*H)
7. Weight: 200 kg

Hologram recombination machine working on plastic film and press hologram onto it.

Hologram images recombined on plastic film. After silver coating of the film, we can make hologram master origination by electronic forming.

Recombination software interface.

Hologram recombination machine body and press head with hologram shim on it.

 

4. Electronic forming machine     

 

This equipment is consisted of electronic forming tank and controller. It's designed for the replication of holographic nickel shims by means of an electroforming process. It consists of the electro-deposition of nickel on a model (silver coated glass or nickel shim master) capable of conducting electric current. When the deposition is completed, it is possible to separate the newly copied child nickel hologram master shim from the mother nickel which has an mirror hologram image

Electronic forming equipment. Soft and hard tank make hologram nickel master origination and operation nickel shim. The aim of this electronic formation is to copy the hologram from photoresist glass which has hologram imaged recorded, hologram imaged recombined onto PE film, or provide enough quantity operation shims for the embossing machines.

Hologram master origination is made by soft tank. This nickel hologram shim is copied from photoresist. There's brown photoresist glue coating still on the surface of nickel shim. We have wash it away.

Specifications:

Small electronic tank is for duplicating small master which is used to emboss hologram sticker and big tank is duplicating big master which is used to produce hologram film.

Small Hologram electronic forming machine
Specifications of small hologram electronic forming machine tank:
1. Max electronic formed size:250MM*250MM
2. Voltage std.:220V 50HZ
3. Power consumption:1KW
4. Dimension: 800MM*800MM*1000MM
5. Weight: 150KG

Specifications of hologram electronic forming machine power(controller):
1. Voltage std.:220V 50HZ
2. Power consumption:1.5KW
3. Dimension: 400MM*600MM*800MM
4. Weight: 100KG

Soft tank and hard tank

Tape hologram master origination for electronic forming copying

Hologram mother master made after soft tank electronic forming.

 

5. Narrow hard web embosser  

Hard Embosser Model 1 

Narrow web hard hologram embosser is designed for producing 160MM width hologram products, such as hologram labels, narrow web hologram film, hologram aluminum foil, hot stamping foil, etc. It consisted of three parts: embossing unit, heating system and control panel.

Specifications:
1. Max embossing dimension : 160*156MM/sheet
2. Embossed film thickness: 0.012MM-0.12MM
3. Max rewind & unwind rolls diameter: 500MM
4. Temperature scope: 0-180¡æ(Adjustable)
5. Embossing speed: 0M-30M/Min(Adjustable)
6. Counter scope: 0-99999 (Adjustable)
7. Shim size: <160*156*0.05 MM
8. Shim lift: 5,000M-10,000M/Shim
9. Voltage std.: 220V 50HZ
10. Power consumption: 3KW
11. Compressed air needed: 0-5Kg/cm2 (Adjustable)
12. Embosser dimension: 1300MM*750MM*120MM
13. Embosser weight: 600KG

Hologram embosser cylinder photo

 

Hard Embosser Model 5 seamless hologram embosser, (recommended for hologram sticker in sheet/reel and hot stamping foil together)

This machine is suitable for roll hologram sticker and hologram hot stamping foil production because it can control embossing gap in any even distance. Advance model seamless embossing hologram embosser for hologram hot stamping foil or hologram sticker in roll format

This hologram embosser makes embossing hologram roll in precise gap with any distance.

The hologram made by this embosser have precise gap. So the hologram sticker roll or hologram hot stamping foil is suitable for simple automatic application.

Characteristics:

1. Chip control, Rectify a deviation and put one automatically, rewind smoothly with little deviation less than 0.1mm
2. Intellectual temperature control, it is accurate in temperature control when embossing.
3. Automatic control unwind with auto tension control with chip control and magnetic powder controller
4. Automatic control rewind with auto tension control with chip control
5. Control interface: Touch screen control. The structure is reasonable in design, it is flexible and convenient to dismantle
6. Side guide
7. Auto control in temperature, tension, unwind, rewind protection
8. Save material than Mold 1 and Mold 2

Specifications:

1. Embossing are: 155mm----165.0mm
2. Heating with chip control and infrared ray detection
3. Power : 220V or 380V, 6KW
4. Air pressure when embossing : 6 mpa pressure
5. Dimension: 1200mm*800mm*1200mm
6. Weight: 600kg

 

6. Lamination and coating machine

Lamination Machine + Hot Melt Adhesive Coating 

Hologram sticker + hologram hot stamping foil. Glue lamination for hologram sticker and Hot melt adhesive coating machine

Specifications:
1. Workinng speed: 1-55 m/min
2. Maximum coating width:200mm
3. Power: 380v 20KW
4. L*W*H:2700mm*800mm*1900mm
5. Weight:900kg

 

7. Automatic die-cutting machine with sheeting equipment and slitting equipment 

Model A automatic die-cutting machine is very good to die-cut hologram sticker precisely and fast. It has sheeting equipment which sheet hologram into panels automatic and slitter which can slit big hologram sticker roll into small rolls.

Performance and Characteristics:

1. Automatic anti-deviation when unwinding foil. It can improve precision of unwind to decrease deviation in horizontal direction.
2. Intelligent photoelectricity location position ability. It can locate the right position of white register mark precisely.
3. Computer control technology. It's easily to set parameters for die-cutting according differect speed and size of stickers
4. Rotation ability of dit-cutting model. It can help to adjust model position precisely and can die-cut sticker in some special direction.
5. Rewind independently which imporove to rewind the waste film smoothly.
6. Two sets rewinder to help rewind small rolls after slitting smoothly.

Main Parameters:

1. Die cutting width and length: a.200X200mm2       
2. Width of foil go through: 340 mm
3. Die-cutting speed: 250 times/min (max)
4. Rigester mark Positioning precision: 0.10mm
5. Precision to rectify a deviation: 0.15 mm
6. Max unwind Diameter: 500mm, Max rewind Diameter: 400mm, Max rewind Diameter for waste film: 350mm
7. Min slitting width: 12mm
8. Thickness of liner: > 65/g glassine liner
9. Power: 220V 2000W
10: Dimension: 450mm*900mm*1400mm
11. Weight: 700Kg